Bolt EV Port Spacer

thingiverse

This is a custom-made spacer designed specifically for the Bolt EV CCS charging port. The spacer ensures the charging head remains securely in place, preventing any communication errors caused by sagging. Most modern EV CCS ports feature a shroud around the port that allows the charging head to rest comfortably. In contrast, the Bolt EV has a spacious void. This solution proves especially useful at stations powered by BTC Power (Electrify America and Petro-Canada among them) as well as other stations equipped with Phoenix Contact liquid-cooled high-powered connectors. Please note that I'm not a professional designer, so this spacer is primarily functional rather than aesthetically pleasing. If you appreciate my work, consider making a donation to support further education and awareness about electric vehicles. All funds will be donated to the Electric Vehicle Society. Update: I've uploaded version 5.5 of the spacer, which has been made slightly thicker to provide an even more secure hold on the connector. Both versions are available for download, so feel free to use whichever one you find works best!