Bauer 20V Battery adapter sled

thingiverse

This is a sled designed specifically to hold a 20V Bauer Lithium Battery Pack in place securely. When printed upright, with the taper positioned at the top, no additional support is required for stability. The accompanying STL files include individual designs for the sled rails, terminal block, and a merged model combining both elements. The terminals used are high-quality 14 gauge spade connectors featuring a 4mm barrel diameter. To repurpose this design, I have successfully utilized it to replace failing Black and Decker Nicad packs by removing the old nicad unit from its housing and attaching the adapter to the bottom of the new pack shell using strong adhesive. The wires are then routed directly to the terminals within the original pack casing. This adaptable solution should enable you to easily modify it for use with similar devices.