Battery Box for Ebike

thingiverse

Visit my blog for more pictures: https://afdhalatifftan.com I printed this model in Excelvan Coffee and Red ABS filaments to bring it to life. To speed up print time, I use an E3D Volcano clone, which significantly reduces the printing time for each part. Each part now takes less than 90 minutes to print. The design was created using 123D Design software, showcasing my creativity in bringing this concept to reality. Originally, the box was intended to be mounted on top of a bike frame, providing a secure and stable base for its intended use. This custom-made box is designed to hold three 4S 8000mAh lipo batteries and ten 18650 cells, demonstrating its impressive storage capacity. A total of almost 1kg of ABS plastic was used in the printing process, highlighting the complexity and detail involved in creating this model. The parts are secured using a combination of acetone and super glue, particularly for the bracket components. To connect the various components, I used XT60 and XT90 connectors, ensuring secure and reliable connections. A DB25 port was used as the balancing port, providing a convenient interface for managing the system's power requirements. The box is securely fastened in all three axes (X, Y, Z), guaranteeing its stability and preventing any movement during use. To further enhance the box's security, I used the Nut Job design, available on Thingiverse, to secure the Z-axis.