Bambu Lab A1 MINI Enclosure

prusaprinters

Design Approach:Give the  A1 Mini a housing that is perfectly matched to its size. Now with bigger dimensions (490mm) everything fits inside. Don't worry for bentheatbed cables or not enough space for a pooptray. If you plan to use the included spool holder, we highly recommend to print a spool holder that sits next to the door for easy access.The overall costs of the build should be kept low, so I decided to work with just 3 mm acrylic panels, which are stable enough thanks to the corner pieces.  Features:Size: 490x490x490mm / door: 330x330mmStrong 5mm Top-PlateRemovable doorChamber Fan support (optional)LED kit supportSpool fits insideAMS Support on Top (optional) You can build the enclosure in 2 variants:                  5mm Top-Plate with AMS                                        3mm Top-Plate with spool inside The 5mm variant supports the AMS lite on top of the case. Please notice that 2 of the bowdentubes need to be extended to fit the AMS on top. This enclosure can be bought as a complete kit from my online shop. All kits now include the panels, bowdentube extensions, screws & magnets. You only need to print the parts from PLA in the color of your choice.  https://shop.netlaser.de/products/bambu-lab-a1-mini-basic-gehause-enclosure  Printing instructions:Printing the parts from PLA is okay, even for higher temperatures.We suggest standard-settings: 0,2mm layer, 2 perimeters, 20-30% infill.Printed parts list:4x bottom-corner4x top-corner16x sidepanel-bracket2x hinge frameside2x hinge doorside2x magnet1x doorknob(optional) 2x LED-mount(optional) 2x cableclip(optional) 1x AMS-mountPlease print the bottom corners standing like in the picture. I added a plated version with all parts in the files tab.             Lasercut Parts:For the acrylic parts, a laser cutter is needed. You can download the cutting files and cut it in your local makerspace/hackerspace or support my design and buy a complete kit from my onlineshop.  Chamber Fan: 80mm chamber-fan can be added: with or without filter.The kit also includes a transparent fan cover plate.  Assembly manual:download here: https://cloud.fh-prototyping.de/s/NEcscJ4bCaR53D6 Useful links:LED-Holder/ Fan:https://www.printables.com/de/model/682010-universal-led-and-fan-systemAMS Lite Holder for the top-plate:https://www.printables.com/de/model/686538-ams-lite-top-plate-mountPoop-Tray:https://www.printables.com/de/model/595365-bambu-lab-a1-mini-waste-binSpool holder:https://www.printables.com/de/model/175898-spool-holder  BOM: 4x bottom-corner4x top-corner16x sidepanel bracket2x hinge framesinde2x hinge doorside2x magnet1x doorknob Laser-cut parts: 1x front, 2x side, 1x back, 1x top-panel (fit on 4 Sheets 500x500x3mm + 1 x 500x500x5mm Plexiglas/acrylic)  Total of 65 pcs M3x10mm screws + nuts:- 32 pcs for the corners- 14 pcs for the hinge and door- 4 pcs for the fan-cover- 4 pcs for the AMS-Holder (opt.)- 2 pcs for the LED-holder(opt.) 4 pcs round magnets 6x3mm2 pcs Bowdentube 700mm (only for AMS use) Updates:19.11.2023:  Initial release of design15.12.2023: Update panel files and size16.01.2024: Release of redesign with new shape and size27.01.2024: Update BOM + manual03.03.2024: Updated panel-files