Automotive Throttle Pedal
grabcad
Crafted from reinforced Nylon 66 plastic for lightweight construction, the pedal weighs only 238 grams in total, including its metal spring. Highlights of this material include affordability and ease of production through injection molding. The design also eliminates fasteners from the housing, employing snap fits instead to cut weight and simplify manufacturing. Furthermore, Nylon 66 is temperature-stable up to 200 degrees Celsius. FEM calculations demonstrate that the pedal can withstand a force of 250 Lbs or 113 Kg, with maximum Von Mises stress at around 70-80 MPa – significantly below the material's maximum allowable stress of 130 MPa under conditioned circumstances. A video showcasing the assembly mounting process is also included. The model was designed in Inventor.
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