Aerobar End Caps

thingiverse

Replace rounded end caps of Profile Design T2+ aero bars with this designed replacement. Check out http://www.profile-design.com/profile-design/products/aerobars/aluminum-aerobars/t2-plus.html for more details. My own aero bar ends were damaged in an accident, so I created this model to share. I've posted pictures and included the SKP files for easy editing and modification. Design evolution includes versions 5, 6, and 7 with various adjustments for better fit and safety. In v5, the top two rings required trimming, while the tip was too pointy and needed cutting as well. Version 6 features slightly shrunken rings and a rounded tip, plus an internal structure to hold the top ring in place. Finally, version 7 allows for print without supports but might still need ring size adjustments with a knife. Print two copies for a matching set, and customize the part dimensions based on your specific aero bar. Note that I haven't tested version 6 yet, and version 7 had tip issues due to environmental factors during printing. The top ring support in v7 was easy to remove compared to version 5.