7/8 Toyota 22RE Engine / Radiator extension

thingiverse

This is a Radiator extension for the 22RE Toyota Engine. My finished project can be found here: https://www.thingiverse.com/make:692499. # Print Settings To print this model, you will need to use the following settings: 1 x RadiatorBody: Layer:0.15mm, Raft:no, Support:no, Infill:15% 1 x RadiatorBodyBottom: Layer:0.15mm, Raft:no, Support:no, Infill:15% 1 x RadiatorBodyTop: Layer:0.15mm, Raft:no, Support:yes(only for the funnel), Infill:15% 1 x RadiatorCap: Layer:0.15mm, Raft:no, Support:no, Infill:15% 2 x RadiatorCoolerPort: Layer:0.15mm, Raft:no, Support:no, Infill:100% 1 x RadiatorDrain: Layer:0.15mm, Raft:no, Support:yes, Infill:100% 1 x RadiatorDrainGasket: Layer:0.15mm, Raft:no, Support:yes, Infill:100% 1 x RadiatorSpout: Layer:0.15mm, Raft:yes, Support:no, Infill:100% 1 x RadiatorHoseBottom: Layer:0.15mm, Raft:no, Support:yes(only external), Infill:100% 2 x RadiatorHoseBottomClamp: Layer:0.15mm, Raft:no, Support:no, Infill:100% 1 x RadiatorHoseTop1: Layer:0.15mm, Raft:no, Support:yes(only external), Infill:100% 1 x RadiatorHoseTop2: Layer:0.15mm, Raft:no, Support:yes(only external), Infill:100% 2 x RadiatorHoseTopClamp: Layer:0.15mm, Raft:no, Support:no, Infill:100% # Accessories You will need the following accessories to complete this project: 1 x m2x15mm SHCS 4 x m2x6mm SHCS 4 x m2 jam nut # Mounting To assemble the radiator, follow these steps: Before mounting the radiator, you must file the engine output to allow connection of the high hose (see RadiatorTopHoleConnexion.jpg). Fix the StarterBody1 to the Electric Drive with m3 screws. Glue the two RadiatorCoolerPort on the RadiatorBodyBottom. Fix the RadiatorDrain and the RadiatorDrainGasket with m2x15mm on the RadiatorBodyBottom. Glue the RadiatorCap on the RadiatorBodyTop. Insert the RadiatorSpout in the RadiatorBodyTop and glue it; be careful, this piece is fragile. Glue RadiatorBodyBottom on the RadiatorBody. Glue RadiatorBodyTop on the RadiatorBody; be careful, the hose connectors are on the same side. Mount m2x6mm and m2 jam nuts on the two RadiatorHoseBottomClamp. Insert the two RadiatorHoseBottomClamp on RadiatorHoseBottom and tighten without forcing. Paste RadiatorHoseTop1 with RadiatorHoseTop2 in a 90% angle (see RadiatorHoseTop.jpg). Mount m2x6mm and m2 jam nuts on the two RadiatorHoseTopClamp. Insert the two RadiatorHoseTopClamp on RadiatorHoseTop (two parts) and tighten without forcing. Insert RadiatorHoseBottom on the engine input (bottom) without glueing; long length on the engine side. Insert RadiatorHoseTop (two parts) on the engine output (top) without glueing; short length on the engine side. Insert Radiator on the two Hose (Bottom and Top). The radiator must be vertical and horizontal; if the radiator moves, glue the bottom hose on the engine input (bottom).