3D Printed Exoskeleton (Exo-Suit V3.5)

thingiverse

Exo-Suit V3.5 I'm thrilled to reveal the culmination of my long-held ambition to complete the exoskeleton project I started a few years ago. This new design is a radical departure from its predecessor, boasting significantly reduced filament usage, enhanced mobility, and effortless size adjustments. This latest iteration assembles just like its predecessor, leveraging a clever slot-and-tab mechanism with a cross pin holding everything together. The same high-quality BB bearings are used, requiring no lubrication or maintenance whatsoever. The gauntlet is available for download here: https://www.thingiverse.com/thing:1982745. You won't need the cuff or wrist connector, which can be easily detached if you've already crafted a pair. These components secure to the palm's exterior edge using a press pin. All parts feature precise press fits, eliminating the need for glue – except for the bearing plugs, which require a small amount of super glue to hold them in place. If you do choose to use adhesive, I recommend silicone-based products on connecting pins only, making it easier to disassemble parts if needed. Required materials include: * 3-4Kg of filament * A 11/64 drill bit for cleaning bearing plug holes (use low speed or by hand) * Approximately 1000 .177Cal. BBs (Copperhead brand recommended, but any will work) * 12 x 7/8x24 in Velcro straps * A small hammer I printed all parts on a 6x6 printer with minimal supports. Future plans include adding feet, neck, and head components, as well as mounting brackets for gear, armor, and more.