2017+ KTM 125-500 LED Headlight Frame

prusaprinters

<p><strong>Change Log</strong></p><p><strong>V3 -&nbsp;</strong></p><ul><li><strong>Lower light bolt hole moved forward to allow for greater range of motion for lower light</strong></li><li><strong>Reinforced the slot in the frame that interfaces with the lower headlight mount of the headlight mask.</strong> &nbsp;</li></ul><p>V2 -</p><ul><li>Overhangs improved for more reliable printing</li><li>Modeled-in brim to reduce warping when printing in ABS&nbsp;</li><li>Added relief in frame to allow for 8mm socket to counter-hold nylock nut for light mount&nbsp;</li></ul><p>This LED headlight frame uses two (2) <a href="https://www.diodedynamics.com/stage-series-2-sae-dot-white-pro-standard-led-pod-one.html">Diode Dynamics SSC2 LED</a> lights. I chose the SSC2 Pro lights—one with a SAE driving optic and one with a “combo” optic.</p><p><strong>Required Hardware:&nbsp;</strong></p><ul><li>4x M3x~5mm heatserts&nbsp;</li><li>4x M3x8mm stainless steel countersunk bolts&nbsp;</li><li>2x M5x5 to 8mm heatserts</li><li>2x M5x10mm stainless steel bolts&nbsp;</li><li>1x M5x25mm stainless steel bolt</li><li>1x M5 standard nut&nbsp;</li><li>2x M5x60mm stainless steel bolts</li><li>2x M5 nylock nuts</li><li>4x M5 nylon washers</li></ul><p><strong>Wiring Diagram:&nbsp;</strong></p><p><i>This is currently in the works. Please check back soon.</i></p><p><strong>Fitment:&nbsp;</strong></p><p>This works with 2017+ KTM dirt bike headlight masks. It is possible to upgrade a pre-2017 bike with the 2017+ headlight mask and fender, but be sure to do research on this before attempting.</p><p><strong>Printing tips:</strong></p><ul><li>ABS recommended. Be sure to scale the model as needed on the X, Y, and Z axis. I recommend calibration trials on smaller objects to dial in the scale percentage for your filament.&nbsp;</li><li>For strength, 4+ perimeters and 30% infill is recommended</li><li>Orient the headlight frame face-down on the build plate. Supports required.</li><li>Add a brim to minimize warping to both the faceplate and the frame.</li></ul><p>&nbsp;</p><p>&nbsp;</p><p><i>Headlight frames for Husqvarna, GasGas, and 20+ KTM in the works…</i></p>