1972 Yamaha DT2 flywheel woodruff key recess repair jig mold
thingiverse
Issue: crankshaft's recess for the woodruff key for the flywheel is damaged Repair Plan: •3D-print a mold for a ceramic jig that will be installed in the damaged crankshaft's woodruff key recess. •Weld on the crankshaft to fill in the gap. •Grind away slag and excess metal after removing the ceramic jig. Done: measurements were taken from a spare woodruff key and the crankshaft. Sketched the mold in FreeCad. 3D printed the mold. Made the ceramic jig. ToDo: Photograph damaged crankshaft Install jig Photograph crankshaft with jig Weld to fill in damage File away excess after welding Photograph repaired crankshaft
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